Suzhou Tongjin Precision Industry Co., Ltd
Suzhou Tongjin Precision Industry Joint-stock Co.,Ltd
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1. Technology Principle:
(1) The machine is driven by servo motor,achieving the pressure assembly and pressure displacement measurement function by output force of high precision ball screw.
(2) Precise force sensor and encoder inside can measure the velocity ,pressure and position accurately.The exclusive control software can control pressing mounting force and velocity,stop position,dwell time and so on. to make sure the CNC management during the whole process.
2. Basic Operation:
(1) Teaching mode:relevant parameters can be set
(2) Operation mode:press the button,pressing machine would run with the setting parameters(as shown in the curve below)
(3) External control mode: the machine can receive the instructions via external I/O ports to work
(4) Editing function:
① allows multiple setups to control pressing mounting speed and stop position during the whole process
② realize the application of setting judgement window and incremental control etc.
3. Control Software
(1) Setup:allows to edit working program and set judgement condition
(2) data sampling program:can download the data during the whole process and save it in PC
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★Control pressing mounting assembly size precisely
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| 1) |
Servo pressing mounting machine can test the pressure precisely according to the set pressed depth and compensate workpiece size tolerance to make sure the precision.
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| 2) |
It can also set pressure and displacement quality judgement region at the same time and detect online to ensure the product pressing mounting 100% qualified.
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★Control pressing mounting stop position precisely
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| 1) |
The guide wheels is assembled between 2 positioning pallets.The pallets need to be mounted precisely during the assembly to ensure the size.
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| 2) |
Set precise stop position and detect stop pressure.
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★Control pressing mounting time and pressure
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| 1) |
Servo pressing machine can conduct precise regular time and pressure operation to ensure the safe and reliable bond.
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| 2) |
It is widely used in the bonding operation and the ultrasonic welding.
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★Control pressing mounting stop force precisely
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| 1) |
The encapsulation of aluminium casing needs precise force and displacement control.
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| 2) |
Set the pressure accurately and control the stop position to avoid the motor being damaged by pressure.
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| Items/Type | Unit | TJ-SP -01 | TJ-SP -05 | TJ-SP -10 | TJ-SP -20 | TJ-SP -30 | TJ-SP -50 | |
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| Maximum value | KN | 1 | 5 | 10 | 20 | 30 | 50 |
| Allowance range | KN | 0.1-1 | 0.5-5 | 1-10 | 2-20 | 3-30 | 5-50 | |
| Minimum adjustable unit |
N |
1 | ||||||
| Minimum detection value |
0.2% of the maximum pressure | |||||||
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Lead | Maximun value | mm | 200 | 200 | 200 | 200 | 250 | 350 |
| Minimum adjustable unit |
mm |
0.01 | ||||||
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Speed | Press mounting | mm/s | 0-35 | |||||
| Fast forward/ return |
mm/s |
0-100 | ||||||
| Minimum adjustable unit |
mm/s |
0.01 | ||||||
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Dwell time | Maximum vaule | S | 3000 | |||||
| Minimum adjustable unit |
S |
0.1 s | ||||||
| Repeatability | mm | ±0.01 | ||||||
| Power | kw | 0.4 | 0.75 | 1.5 | 2.2 | 3.5 | 5.5 | |
| Voltage | Tri-phase | V | 380/220 | |||||
| Items/Type | Unit | TJ-SP -70 | TJ-SP -100 | TJ-SP -150 | TJ-SP -200 | TJ-SP -250 | TJ-SP -300 | ||||
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Pressure range
| Maximum value | KN | 70 | 100 | 150 | 200 | 250 | 300 | |||
| Allowance range | KN | 7-70 | 10-100 | 15-150 | 20-200 | 25-250 | 30-300 | ||||
| Minimum adjustable unit |
N |
1 | |||||||||
| Minimum detection value |
0.2% of the maximum pressure | ||||||||||
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Lead | Maximun value | mm | 350 | 500 | 500 | 500 | 500 | 500 | |||
| Minimum adjustable unit |
mm |
0.01 | |||||||||
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Speed | Press mounting | mm/s | 0-35 | 0-35 | 0-30 | 0-25 | 0-20 | 0-15 | |||
| Fast forward/ return |
mm/s |
0-100 |
0-100 |
0-100 |
0-50 |
0-50 |
0-30 | ||||
| Minimum adjustable unit |
mm/s |
0.01 | |||||||||
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Dwell time | Maximum vaule | S | 3000 | ||||||||
| Minimum adjustable unit |
S |
0.1 | |||||||||
| Repeatability | mm | ±0.01 mm | |||||||||
| Power | kw | 7.5 | 7.5 | 7.5 | 7.5 | 11 | 11 | ||||
| Voltage | Tri-phase | V | 380/220 V | ||||||||
★Only for reference.The stroke is optional,specific parameters are subject to the agreement.